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Sensors, data loggers, automation

Quality Control

Process Control is an established way to control quality of production. It provides possibility to estimate risks and incoming variations with the help of data acquisition.

Our mission is simple: to provide world-class products and services to all companies striving to improve their quality standards. Company Inobalt enables real-time process improvement decisions using the principles of Process Control:

  • reducing scrap and rework;
  • improving quality;
  • providing significant cost savings to manufacturers around the globe.

We implement different kinds of quality control systems and use as software ProfiSignal and as hardware TopMessage, LogMessage, Expert devices. This software automates data collection and analysis on the plant floor, helping quality professionals make intelligent decisions to improve their manufacturing processes in real-time, before defects occur.

We provide three different tools for Quality Control:

1. Data Acquisition. We need data from the production that we can control processes. Quality data in the form of process or product measurements can include physical variables and characteristic of products. We provide stationary and portable data acquisition systems and measurement systems.

2. Analyzing. Analyzing is almost the most important tool. By using statistical methods can be done reliable and provable conclusions. These mathematical models make possible to estimate behavior of the process. It is possible to analyze data many different ways. You just choose all those analysis that meet you requirements the best. The control charts are powerful tools that provide the "window" into your data.

3. Reporting. The summaries of the production can be done by reporting systems of process. The summary includes information of production capacity, efficiency, events and so on. The report can be done from analyzing too. The report can include statistics, control and specification limits, part numbers, lot numbers, histograms and custom fields, such as signatures. The report can be printed out to paper or to other program or published on Internet.

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Production process optimization

 

  • TELEMETRY
  • DATA ANALYSIS
  • MONITORING
  • VIBRATIONS
  • Visualization, SCADA
  • Automation
  • QUALITY CONTROL
  • CMMs
  • M2M

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Optimization of Compressed air systems

 If your company use compressed air, we help you determine:


1.Compressed air losses in production.
2.Leakage losses in system.
3.Losses caused by artificial demand (artificially induced pressure).
4.Destabilizing factors of the pressure in compressed air system.
5.Detailed report about the need for compressed air.
6.Estimate the quality of compressed air and the amount consumed.
7.Provide recommendations how to reduce costs up to 50%.

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 Measurements performed with mobile instruments, the data is transferred to the analytic program, where performed data analysis and calculations. All measuring instruments certified by the German TUV standard, each sensor is certificate of verification, issued in Germany.

 

ENERGY SAVING

Every company has a number of energy-saving opportunities. Enterprise energy cost studies, continuous monitoring and analysis of the situation is a requirement for managing increasingly rising prices of energy costs.

You can’t manage what you don’t measure, and therefore we must start with the investigation of energy consumption.

Our specialists come to your company and complete detailed measurements and studies on energy use and costs, and after analyzing the findings suggest recommendations and solutions on how to reduce energy expenditure. 

We do energy efficiency measurements and research in those fields:

  1. Optimization of automation applications
  2. Optimization of Compressed air systems
  3. Optimization of ventilation and conditioning systems
  4. Optimization of freezing systems
  5. Lighting Optimization
  6. Optimization of steam, hot water and heating systems
  7. Electric motors

Solutions of energy saving.

ISO 50001 (Energy Management System) implementation.

Efficient Energy Management, finally standardized. ISO50001 standard provides concrete steps, like step by step to reduce energy consumption and CO2 emissions into the atmosphere.

 

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SERVICE AND MAINTENANCE

 

Our technical maintenance experts not only fix faults, they also periodically inspect installed systems for preventive purposes and to carry out technical examination and repair works.

Our engineers specialize in two areas: electronic engineering systems (sensor, measurement systems, data acquisition and transferring etc.) and software systems (system programming, set up and maintenance).

 

PROJECT MANAGEMENT

 

We provide Project management services in installation and modernization projects where development of engineering infrastructure is a major requirement. When responsible for the implementation of a project from start to finish, we act as the project designer and implementer as well as delivering all the relevant electronic engineering solutions. If one vendor is responsible for all aspects of project delivery, the client is assured that we will deliver the best design and compatibility and that the final installation will be of the highest quality.

We have outstanding experience in completing projects and managing subcontractors as well as third parties.

When put in charge of projects management, we thoroughly analyze the client's needs, carry out initial design works and obtain the necessary work permits. Following successful installation, we hand over the site to the client. During the warranty period, we perform technical maintenance of the site.

 

SYSTEM INSTALLATION AND COMMISSIONING

 

To enable quick usage of your system, we offer on-site system installation by qualified Inobalt service engineers.

System installation includes the following:

  • Inobalt measurement hardware set up
  • Network / USB connection
  • Configuration and scaling of measurement points
  • Configuration of analog, switch and PWM outputs
  • Measurement data storage at device including logger function
  • Configuration of virtual channels

 

  • ProfiSignal software set up
  • Installation
  • Connections to Inobalt measurement hardware
  • PC-supported database storage
  • Measurement data visualization
  • User management
  • Alarm functions

 

  • Cabling services
  • Driver installation for connecting external equipment

... and much more

System installation provides personnel training and the optimal configuration of your system to facilitate the use of Inobalt products.
Inobalt takes responsibility for the implementation of the entire project. Our success is based on our high quality, experience and competence, and also on our thorough auditing procedure which continues through the lifetime of a project.

Following installation of a system, we supply our client with extensive documentation and training on its operation and its efficient use as well as offering further consultations should any questions arise later on.

 

SYSTEM DESIGN

Inobalt's measurement, data transferring and automation experts draw up and supply all the relevant project documentation needed for implementing the solutions. At the design phase, our specialists make a thorough assessment of the project analyzing all opportunities and any potential risks before delivering a high-quality solution.

By keeping a close eye on the international market, we are increasing the number of our technology partners we link up with, benefiting our clients with a diverse portfolio of state-of-the-art equipment and advanced solutions.

 

CONSULTING

 

Inobalt's specialists will offer and tailor the solution that best fits the client's needs from the simplest through to the most complex.
Over 10 years, we have built up a wealth of knowledge around project implementation, gaining experience in developing and installing intelligent engineering solutions that is second to none. We are in a unique position to give advice, offer recommendations and consult with clients who operate in diverse fields across industrial, agroculture and other sectors.

After a thorough assessment of the client's needs, having analysed the existing situation and having audited the systems that have already been installed, we develop a proof of concept and detail the ways to achieve it. If necessary, we engage scientific bodies, carry out relevant studies before choosing a solution that will deliver the greatest benefit to the client.