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Bandymų stendai ir automatizavimas

Siūlome tinkamiausią techninį sprendimą jūsų bandymų stendui - nuo optimizuoto valdymo, tikslių matavimų ir duomenų registravimo iki individualaus bandymų stendo kūrimo. Tam naudojama mūsų įmonėje sukurta matavimo technologijų techninė ir programinė įranga.

Automatizuotas produktų testavimas

Kuriant naują gaminį, reikia užtikrinti, kad specifikacijose nurodyti reikalavimai ir standartai būtų įvykdyti ir jį užbaigus. Šiuo tikslu naudojami su kūrimu susiję bandymų stendai, kuriuose, naudojant specialią matavimo techniką, tikrinami visi svarbūs parametrai. Jei atsiranda nukrypimų nuo siektinų verčių, gaminį reikia koreguoti.

Vėlesniame gamybos procese turi būti užtikrinta pastovi gaminio kokybė ir išrūšiuoti brokuoti gaminiai. Šiuo tikslu naudojami baigiamieji bandymų stendai, kuriais, idealiu atveju, 100 % patikrinami visi pagaminti gaminiai.

Abiejose srityse turime ilgametę patirtį. Bandymų stendų matavimo įranga yra viena iš pagrindinių mūsų kompetencijų - nesvarbu, su kokiu gaminiu ar komponentu tai susiję ir ar reikia atlikti kūrimo ir lydinčiuosius, ar galutinius bandymus. Šiuo tikslu mes automatizuojame bandymų stendą pagal individualius jūsų reikalavimus naudodami lanksčią matavimo ir bandymo įrangą bei matavimo technologijų programinę įrangą.

Testavimo procesas


Technical products are required to meet ever increasing test criteria. At the same time, lead times from product development to product launch must be as short as possible. Optimizing test procedures is therefore essential. Effective test stand automation is a means to this end.
Test stand automation refers to the automation of testing procedures and the processing and evaluating of input and measurement data.
Conventional automation and PLC systems are generally unsuited to test stand automation.

 

However, Inobalt's Message and Expert hardware, plus the ProfiSignal software, deliver complete systems for test stand automation. Inobalt products save time and costs by giving its customers fast, effective and transparent systems for test stand automation.
ProfiSignal is a single package to meet every requirement for recipe selection, test parameter input, automation of test and processing runs and the automation of evaluations and reports. Message and Expert hardware and ProfiSignal software are fully compatible and enable users to easily generate their own automated test stand systems. External software developers or IT specialists are not required, test system availability is increased and the maintenance and housekeeping of testing systems is simplified.


Benefits of Inobalt products

 

  • Test stand automation with a fully compatible package of hardware and software
  • Cost and time savings from ready-made Klicks modules
  • Users generate their own automated test stand systems
  • Test stand automation requiring no PLC knowledge or language learning
  • Programming with Klicks avoids input errors
  • Multiple, separate test stands within one system (multi-application)
  • A combination of different procedures simplifies testing
  • Import of test parameters and exporting of results via ODBC/SQL
  • Connectability to external hardware
  • Formula editor for online computations and automated evaluation
  • Accessing reports using ProfiSignal Viewer
  • Automated generation of PDF reports
  • Integrated *.dll interface for linking external libraries
  • Simple maintenance and upkeep of automated test systems

Aplinkos sąlygų simuliacija


Endurance testing is an essential element in the development of products with long service lives. Reliability tests demonstrate that a product can maintain a consistent level of quality over its service life. This requires that the product is operated under normal usage conditions. The data acquired then needs to reveal potential areas where wear and tear can occur.


Systems of data acquisition and test stand automation must be flexible, easy to use and reliable.


Message devices and the ProfiSignal software can deliver systems that perfectly meet these requirements. The Message device has integrated software channels that enable the easy configuration of processes, events and setpoint profiles for the sample to be tested. The Message devices operate independently both for test stand automation and data acquisition.


In contrast to PLC systems, Message devices require only configuration. Costly programming effort is unnecessary. A special feature is that a single device can operate multiple test stands independently from one another. New test samples can be installed while endurance tests are being performed at other test stations.
Reliability testing and evaluation is performed using the ProfiSignal software. The DataService enables data from the entire test period to be portrayed in trend diagrams. Problems are immediately detectable, even for endurance tests being performed over month-long periods. ProfiSignal Klicks enables evaluation procedures to be automated. The acquired data can be exported at the click of a mouse into other analysis software, e.g. Excel.


Benefits of Inobalt products

 

  • One system for test procedure operation and data acquisition
  • Uninterrupted data acquisition in a PC-independent device
  • Multi-application capability – any number of testing procedures can be run parallel and independently from one another
  • Monitoring of relevant measurement values
  • Alarms via text messaging/email/output for limit violation or test sample failure
  • Self set up of test procedures by users
  • Test stand automation requiring no PLC knowledge or language learning
  • Range of interfaces and protocols for connecting external hardware, e.g. weighing equipment
  • Simple and inexpensive test stand networking via TCP/IP

Kokybės kontrolė


Quality control and quality assurance are nowadays indispensable for guaranteeing the success of products and business operations. Also, product legislation that sets down standard levels of quality is becoming increasingly stringent.
Products, machines and processing procedures require permanent monitoring and documentation as part of the ISO 9001 system of certification.
Users can create their own quality assurance systems by using ProfiSignal software in conjunction with Message and Expert devices. Such systems can be created for data acquisition and monitoring for either continuous or batch processes.
Message and Expert devices are the hardware interfaces for quality assurance systems. Both Message and Expert devices are ideally suited to quality assurance. They remain highly stable over the long term and deliver high-levels of measurement precision. Inobalt's measurement technology guarantees precise and detailed monitoring of production processes.
Data acquired from products, plant and processes can be visualized and stored using ProfiSignal. ProfiSignal has two storage options:
In batch processing, a recorder function automatically stores the measurement data to files. Triggering and recording is performed for example via a PLC start command. File names are automatically allocated that guarantee traceability and quality assurance.
In continuous processing, uninterrupted data storage takes place via ProfiSignal's DataService that runs as a background service. Data evaluation is possible for any time range and is capable of automation.
For either storage option, customized test protocols can be generated either automatically or at a mouse click, and the data stored to SQL databases.


Benefits of Inobalt products

 

  • Quality assurance, cause analysis, machinery diagnostics, vibration analysis and process monitoring all in a single system
  • Uninterrupted and secure data acquisition over any length of time
  • The monitoring of relevant measurement data, and alarm output in the event of malfunctions
  • PROFIBUS DP interface, modbus etc. protocols for connecting external systems
  • Increased product quality and processing stability
  • Increased production efficiency due to early detection of machine faults
  • Time or event-controlled generation of test protocols and reports according to QS-standards
  • Easy connection to existing company networks via TCP/IP
  • Scalable and modular systems that can be continuously upgraded
  • Precision measurement with averaging from millisecond to annual levels
  • Simultaneous evaluation and portrayal of online and offline data
  • Data transfer to SQL-databases for internal QS-systems

Produktų testavimas


Inobalt's product testing systems are intended for users who test either mass produced or prototype products, or for users working in inspection agencies.
Systems can be developed by the users themselves or by systems integrators - in any event users get the system-solutions they require. Systems integrators can use ProfiSignal Klicks to deliver highly competitive systems.


Basic functioning

 

  • Measurement data acquisition
  • Monitoring functionality
  • Input of parameters
  • Operation and observation
  • Controlling test procedures
  • Processing data
  • Evaluating test results


Networking capability


Inobalt's hardware and software is fully network-compatible. Any PC workstation can be used to evaluate data, input parameters, and operate and observe processes.

 

Multiple product test procedures


Inobalt systems support the parallel running of multiple test procedures. Test procedures can be run independently of each other.

 

Hardware for product testing


Expert Key


Expert Key devices are available in several versions as measurement data acquisition and control devices. Expert Key devices are equipped with analog and digital inputs/outputs as well as counter and frequency inputs.


LogMessage


LogMessage devices are available in several different versions. The devices are equipped with analog and digital inputs/outputs as well as counter and frequency inputs. Special features include inputs with isolation voltages of up to 800 VDC. These enable, for example, temperature measurement in cases where thermocouples are directly connected to live electrical components.


ProfiMessage


ProfiMessage devices are similar to LogMessage devices. They are suitable for large numbers of channels (upwards of 30) as master-slave systems.


Software


Automation can be performed easily using ProfiSignal Klicks software. ProfiSignal Klicks comprises predefined building blocks that have all the functions required for series testing.


Benefits of Inobalt products

 

  • Complete systems, measurement data acquisition, evaluation, control and automation
  • Special Klicks modules for parameter input
  • Klicks modules for dynamic reporting
  • Data security via secure data storage
  • Independently operating data logger
  • Secure monitoring functions integrated into data logger
  • Data compression via Devistore to enable highly efficient use of storage space
  • Operation and monitoring during run time
  • Data evaluation (Online/Offline)
  • Hardware requires no extra transducers/ potential isolation
  • Unrestricted networking capability
  • Alarms via text messaging/email/output for threshold violations
  • Diverse interfaces and protocols for connecting external hardware, e.g. weighing equipment, analysis equipment, displays etc.


Interfaces


Interfaces enable users to export measurement data to evaluation software, e.g. Excel. Test parameters and measurement data can be exchanged via ODBC/SQL.


Drivers for connecting laboratory equipment


LogMessage and ProfiMessage devices are equipped with USB and RS232/RS485 interfaces to connect measurement and control equipment, e.g. weighing machines and analysis and output devices. Protocols are available for a range of different products.


Further information


"Klicks - The automation software for technicians, scientists and engineers" explains how users can develop their own applications using ProfiSignal Klicks.

Sekos kontrolė


Such an application is intended for users performing experiments and trials in R&D departments, in industry and in academic institutions.
Systems can be developed by the users themselves or by systems integrators - in any event users get the system-solutions they require. Systems integrators can use ProfiSignal Klicks to deliver highly competitive systems.


Basic functioning

 

  • Measurement data acquisition
  • Monitoring tests
  • Parameter / recipe input
  • Operation and observation
  • Management and control of testing procedures
  • Processing data
  • Evaluation of experiments


Networking capability


Inobalt's hardware and software is fully network-compatible. Any PC workstation can be used to evaluate data, input parameters, and operate and observe processes.
Inobalt systems support the parallel running of multiple test procedures. Tests can be performed independently and under different conditions.


Products


Inobalt provide complete hardware and software packages.


Expert Key


The Expert Key devices are available in several versions as measurement data acquisition and control devices. Expert Key devices are equipped with analog and digital inputs/outputs as well as counter and frequency inputs.


LogMessage


LogMessage devices are available in several different versions. Expert Key devices are equipped with analog and digital inputs/outputs as well as counter and frequency inputs.
Special features include inputs with isolation voltages of up to 800 VDC. These enable, for example, temperature measurement in cases where thermocouples are directly connected to live electrical components.
LogMessage devices are equipped with internal data storage capabilities that guarantee against data loss. This makes them ideal for long-term testing, e.g. service-life testing. LogMessage devices can function as stand-alone systems. Many monitoring functions are performed within the device itself.


ProfiMessage


ProfiMessage devices are similar to LogMessage devices. They are suitable for large numbers of channels (upwards of 30) as master-slave systems.


Software


Automation can be performed easily using ProfiSignal Klicks software. ProfiSignal Klicks is made up of predefined modules that have all the functions required for series testing.


Benefits of Inobalt products

 

  • Complete systems, measurement data acquisition, evaluation, control and automation
  • Klicks modules for parameter input
  • Klicks modules for dynamic reporting
  • Data security via secure data storage
  • Independently operating data logger
  • Secure monitoring functions integrated into data logger
  • Data compression via Devistore to enable highly efficient use of storage space
  • Operation and monitoring during run time
  • Data evaluation (Online/Offline)
  • Hardware requires no extra transducers/ potential isolation
  • Unrestricted networking capability
  • Alarms via text messaging/email/output for threshold violations
  • Diverse interfaces and protocols for connecting external hardware, e.g. weighing equipment, analysis equipment, displays etc.


Interfaces


Interfaces enable users to export measurement data to evaluation software, e.g. Excel. Test parameters and measurement data can be exchanged via ODBC/SQL.


Drivers for connecting laboratory equipment


LogMessage and ProfiMessage devices are equipped with USB and RS232/RS485 interfaces to connect measurement and control equipment, e.g. weighing machines and analysis and output devices. Protocols are available for a range of different products.


Further information


"Klicks - The automation software for technicians, scientists and engineers" explains how users can develop their own applications using ProfiSignal Klicks.

Ilgalaikis testavimas


Such Inobalt applications are intended for long-term, service-life testing. Inobalt's products and services provide users with unique solutions.
Systems can be developed by the users themselves or by systems integrators - in any event users get the system-solutions they require. Systems integrators can use ProfiSignal Klicks to deliver highly competitive systems.


Basic functioning

 

  • Measurement data acquisition
  • Monitoring functionality
  • Input of parameters
  • Operation and observation
  • Managing and controlling test procedures
  • Processing data
  • Evaluating test results


Networking capability


Inobalt's hardware and software is fully network-compatible. Any PC workstation can be used to evaluate data, input parameters, and operate and observe processes.


Multiple testing of product service life


Inobalt systems support multiple independent tests running in parallel.


Benefits of Inobalt products

 

  • Complete systems, measurement data acquisition, evaluation, control and automation
  • Data security via secure data storage
  • Data loggers function independently with integrated and secure monitoring functions
  • Measurement data with data/time stamps
  • Data compression for efficient data storage
  • Operation and monitoring during run time
  • Intermediate and final reporting functions
  • Data evaluation (Online/Offline)
  • Analysis of results
  • Hardware requires no extra transducers/potential isolation
  • Unrestricted networking capability
  • Alarms via text messaging/email/output for threshold violations or test-sample failures
  • Range of interfaces and protocols for connecting external hardware, e.g. weighing equipment


Secure data acquisition


Data security is essential in long-term testing procedures. Customers therefore opt for data loggers.
Inobalt's LogMessage and ProfiMessage data loggers can store large data volumes and are secure against the loss of valuable data.
Inobalt has developed the Devistore procedure that enables high-level data compression and efficient data storage. This results in high-speed data transmission and the immediate display of data, even for very wide time ranges.


LogMessage devices


LogMessages (with up to 30 channels) generally function as stand-alone devices. They perform measurement data acquisition tasks as well as the recording of data, the controlling of experiments and the transfer of data to PCs.
Many monitoring functions are performed within the device itself and are therefore not prone to network and PC failures.
Control functions are performed by the devices' software channels. These enable procedures, events and setpoint profiles to be established and matched to each type of test sample.
LogMessage devices are equipped with analog and digital inputs/outputs as well as counter and frequency inputs.
Special features include inputs with isolation voltages of up to 650 VDC. These enable measurements (e.g. temperature measurement) in cases where the thermocouples are directly connected to live electrical components. This feature is especially beneficial in testing household equipment.


ProfiMessage devices


These perform in a similar way to LogMessage devices. ProfiMessage devices have a modular design. ProfiMessage used as master/slave systems can accommodate large numbers of channels (upwards of 30 channels).


ProfiSignal Klicks - software for endurance testing


ProfiSignal Klicks provides functions for endurance testing in the form of predefined modules. These enable projects to be set up more efficiently than has previously been possible.


Operation and observation


This Klicks module enables the operation and monitoring of run time testing.
Visualisations (VisuViews) can also be set up. Users configure the VisuViews with objects for input, operation, monitoring and diagrams. Configuration takes place with easy to use dialogs.


Dynamic reporting (reports and protocols)


The Klicks module for reports and protocols enables users to set up automatic reporting functions. Reports may contain bibliographic data, text fields, visualization objects, images and diagrams.
Dynamic reporting is a unique feature in the Delphin product range. Measurement data is a central element within reports. Personnel who are not directly involved in the measurement procedures are then able to evaluate data output.
The ProfiSignal Viewer software is available for such tasks. The Viewer is used to view reports and evaluate test data.


Evaluating test data (online/offline analysis)


A range of diagrams such as trend and characteristic curves can be configured into VisuViews.
During analysis, switching between online monitoring and offline analysis is unnecessary. Trend diagrams enable users to pan along time axes. Test data can be accessed from any workstation on an organization's internal network.

Bandymų, eksperimentų automatizacija


Inobalt products deliver a range of functions. Users select the functions they need for their experiments and trials.

  • Measurement data acquisition
  • Operation and observation
  • Monitoring tests
  • Management and control of testing procedures
  • Recipe input
  • Evaluating experiment results
  • Parallel processing of multiple experiments
  • Database link

 

Inobalt systems support the parallel running of multiple experiments. Different experimental types can be performed simultaneously and independently.


Inobalt systems are ideal for trials in industry or academia.


Inobalt's hardware and software is fully network-compatible. Experiments and trials can be accessed from any authorized PC workstation.


Products


Inobalt provide complete packages of hardware and software.


Hardware


Inobalt hardware includes Expert Key, LogMessage or ProfiMessage devices.
Third-party hardware can also be utilized via software interfaces (e.g. OPC-Client).


Software


Automation can be performed easily using the ProfiSignal Klicks software. ProfiSignal Klicks comprises predefined building blocks that contain all the functions required for series testing.


Benefits of Inobalt products

 

  • Complete systems, measurement data acquisition, evaluation, control and automation
  • Special Klicks modules for parameter input
  • Klicks modules for dynamic reporting
  • Data security via secure data storage
  • Independently operating data logger
  • Secure monitoring functions integrated into data logger
  • Measurement data with data/time stamps
  • Data compression via Devistore to enable highly efficient use of storage space
  • Operation and monitoring during run time
  • Data evaluation (Online/Offline)
  • Hardware requires no extra transducers
  • Hardware requires no extra potential isolation
  • Unrestricted networking capability
  • Alarms via text messaging/email/output for threshold violations
  • Diverse interfaces and protocols for connecting external hardware such as weighing equipment, analysis equipment, displays etc.


Custom-made systems


Inobalt offer users custom-made systems for full or partial applications.
Inobalt can provide users with the following services:

  • Generation of custom-made software
  • Support with system installation
  • System implementation, testing and approval
  • Training


Further information


"Klicks - The automation software for technicians, scientists and engineers" explains how users can develop their own applications using ProfiSignal Klicks.

Patikimumo bandymai


Endurance testing is an essential element in the development of products with long service lives. Reliability tests demonstrate that a product can maintain a consistent level of quality over its service life. This requires that the product is operated under normal usage conditions. The data acquired then needs to reveal potential areas where wear and tear can occur.


Systems of data acquisition and test stand automation must be flexible, easy to use and reliable.


Message devices and the ProfiSignal software can deliver systems that perfectly meet these requirements. The Message device has integrated software channels that enable the easy configuration of processes, events and setpoint profiles for the sample to be tested. The Message devices operate independently both for test stand automation and data acquisition.


In contrast to PLC systems, Message devices require only configuration. Costly programming effort is unnecessary. A special feature is that a single device can operate multiple test stands independently from one another. New test samples can be installed while endurance tests are being performed at other test stations.
Reliability testing and evaluation is performed using the ProfiSignal software. The DataService enables data from the entire test period to be portrayed in trend diagrams. Problems are immediately detectable, even for endurance tests being performed over month-long periods. ProfiSignal Klicks enables evaluation procedures to be automated. The acquired data can be exported at the click of a mouse into other analysis software, e.g. Excel.


Benefits of Inobalt products

 

  • One system for test procedure operation and data acquisition
  • Uninterrupted data acquisition in a PC-independent device
  • Multi-application capability – any number of testing procedures can be run parallel and independently from one another
  • Monitoring of relevant measurement values
  • Alarms via text messaging/email/output for limit violation or test sample failure
  • Self set up of test procedures by users
  • Test stand automation requiring no PLC knowledge or language learning
  • Range of interfaces and protocols for connecting external hardware, e.g. weighing equipment
  • Simple and inexpensive test stand networking via TCP/IP